Multi-material solutions

Objectives

 

An innovative answer towards competitive materials: composite steels


  • Colaminated concept for high strength steels (HSS)
  • Sandwich concept for very high strength steels (VHSS) for structural and crash applications

 

Colaminated concept for high strength steels (HSS)

  • Combination of ease of both steel forming and painting process with the polymer small impact compliance
  • By colaminating a thin steel sheet with a polymer film
Strong points of high strength steels (0.3 to 0.5 mm)...
  • Stiffness
  • Mechanical strength
  • Forming capabilities
  • Surface
...combined with a polymer core (0.2 to 0.4 mm) for:
  • Flexibility: handling and small impact compliance
  • Low density
  • Sound damping
Main advantages of colamination concept
  • Weight saving from 30 to 50 % compared to monolithic reference to steel/polymer thickness
  • Improved small impact compliance and dent resistance behaviour (energy x5 before marking compared to 0.7 mm monolithic reference)
  • Better handling even for ultra-thin steel sheets
  • More tolerating stamping behaviour (patented)
  • High vibration damping qualities

 

Sandwich concept for very high strength steels (VHSS) for structural and crash applications

 

The use of a steel/polymer sandwich allows to:

  • Significantly increase the absorbed energy by the two steel skins
  • Strongly improve crash resistance of the structure as a result

Composition:

  • VHS steel (0.6 mm)
  • Polymer (1.6 - 2.0 mm)
  • VHS steel (0.6 - 1.0 mm)