Design of automotive structures

Objectives

 

Development of generic steel solutions and deployment at our clients:

  • To promote the application of the new steel products (e.g. DP, TRIP, FeMn, Usibor, Usilight, QuietSteel® etc.)
  • By optimal use of manufacturing techniques for steel (e.g. forming, assembly)
  • To compete against aluminium, plastics etc.

 

Customer support

 

At the different phases:

  • Advanced engineering
  • Vehicle concept and design

 

Technical work realised on:

 

  • Body in White
  • Chassis
  • Closures
  • Suspension parts
  • Seats
  • Wheels

Including Noise Vibration and Harshness (NVH) aspects and paying special attention to new sandwich steel solutions.

According to the market's needs and customers' requirements: weight reduction, safety, comfort, cost reduction, robustness, time-to-market etc.

 

Development of partnerships

 

For physical tests (crash, fatigue etc.) with engineering offices, industrialists, and our clients.

 

Generic steel solutions
  • Development of new ideas
  • Virtual design of the structures and their feasibility
  • Numerical validation of the In-Use Properties
  • Manufacturing of demonstrators
  • Experimental and industrial validation (economic and technical)
Customer support
  • Vehicle and parts design
  • Upgrading and down-gauging optimisation
  • Forming simulation with springback validation
  • Coupling to life conditions: crash simulations, stiffness simulations, dent simulation