Customer service

Objectives

  • To support and facilitate the introduction of our product in different fields (rheology, tribology, forming, cutting, spot welding and crash behaviour) by the development and improvement of service
  • To develop and improve material testing and simulation
  • To obtain customer homologation of the products
  • To transmit technical data transmission to our customers (database development, e-rheol internet portal, high strength steels handbook)

 

Rheology and stamping process simulation

  • To connect the behaviour laws and the stamping capacity of steels
  • To predict the mechanical characteristics according the various strain paths
  • To adapt the characteristics of steels to their utilisation

 

Forming techniques studied in this cluster


  • Blanking: classical technique but facing new challenges (ultra high strength steels, tool wear, process improvement)
  • Stamping: traditional technique but facing new challenges (simulation, very high-strength steels, springback, hot stamping etc.)

R&D activities in the field of metal forming


  • Ensure the formability of our new products
  • Provide technological data on our products to the clients
  • Formability tested in standard experiments (uniaxial test, LDH, cup drawing, friction tests, bending, U shape spring back etc.)
  • Full characterisation of the product up to the client homologation (flow curves, Forming Limit Diagram, database)
  • Constitutive laws and friction laws for Finite Element simulation

 

Crash behaviour

  • To study the impact resistance: test-samples of laboratory, real parts
  • To study the strain rate sensitivity of steel grades
  • FEM validation of dynamic constitutive laws
  • Influence of the forming process and assembly on crash behaviour
  • Damage on base material and spot weld fracture prediction on crash samples

 

 

Spot welding

  • Taking into account the welding properties from the first stage of the new product development until the customers homologation
  • Ensuring the welding of new products in production plants
  • Developing new methods and modelling to characterise and foresee the welding properties of steel grades